应用与概述/Purpose and introduction：

NQGF型西林瓶粉针洗烘包装轧盖标贴签签协同线 由QCL产品系统立试超音波的洗涤波洗瓶机、AQMR铁路桥式制热嵌套配置无菌干燥箱、NQFGX产品系统数控机床螺丝杆粉剂包装机、NQ-50轧盖机、NQWTB-120标贴签签发动机组成，也可单机版适用。合适于7-25ml规格型号的西林瓶粉针的生产方式。能顺利完成喷淋系统灌水、超音波的洗涤波粗洗、瓶壁上水清扫擦洗、瓶侧壁维持再次嵌套配置水清扫擦洗、有多次吹气、有多次清新水清扫擦洗、维持再次吹气、瓶壁上吹气、的洗涤、升温、烘干设备无菌去热原、冷却水、包装、加塞、轧盖、标贴签签等二十几个道繁琐流程。NLGF schering bottles booster injection wash baked repackaging rolling cover labeling line consists of QCL series vertical ultrasonic bottle washer, ASMR tunnel type hot air circulation oven. NFFGX series CNC screw powder filling machine, NF-50 rolling machine, NFWTB-120 labeling machine, and also can be used stand-alone. Suitable for 7 to 25 ml specification schering bottles of water production. Can finish the spray water injection, ultrasonic thick bottle washing, the outer wall of water flushing, bottle wall continuous secondary circulating water flushing, a blowing, a fresh water rinse, two consecutive bottle blowing, blowing the outer wall, preheating and drying sterilization to pyrogen, cooling, packaging, gasser, cover, labeling and so on more than 20 procedures.

特质/characteristic：

◆洗瓶机采取机械设备制造手夹瓶，应用不同规格为的西林瓶；Bottle washer adopts manipulator clamp bottle, is suitable for a variety of specifications of schering bottles;◆洗瓶用于气水喷针往复式追踪定位加上的方式，的清洗效用好，勤俭保护生态环境资源。并设置针架防发抖器，提供喷针加上矿泉水瓶的更精密度，避免断针現象进行；Reciprocating mixer washing bottle with water spray needle track insert way, cleaning effect is good, save energy. And is equipped with needle shake device, improve the accuracy of injection needle inserted into the bottle, reduce breakage phenomenon;◆洗瓶正个水汽导压管、喷针已经独有错开，减少了交错被污染的，满足GMP规则请求；Mixer washing bottle the water pipe, injection needles completely separate, to avoid the cross contamination, in line with the GMP requirements;◆洗瓶机进瓶螺母前另装缓存块，有自我保护螺母，可以减少碎瓶目的；Pieces into the bottle inside the screw before adding buffer block, protect the screw, reduce broken bottle;◆洗瓶机出瓶采取建筑体进口量同部带，连结拨瓶块传送西林瓶，运转平衡牢靠；Pieces out of the bottle inside the whole import synchronous belt, the connection dial the bottle conveying schering bottles, operation is stable and reliable;◆烘烤箱适用热气不断循环蒸汽加热，温度因素均衡，绿色建筑；Oven adopts hot air circulation heating, temperature uniformity, energy saving;◆干燥箱不设防突然之间关闭电源爱护功能性。行驶很安全；Mixer oven has suddenly loses power protection function. Run security;◆烘干箱可配循坏水冷式装置设备，不耗费屋子里排风量，抑制屋子里的压力差不和平的安全风险温度下降体验好；Mixer oven can match circulating water cooling device, not loss room air volume, reduce the risk of differential pressure imbalance in room cooling effect is good.◆真空烘干箱可配风压力差设计自动取舍调整设计可以减少房内和真空烘干箱的风压力差不取舍从而造成的高温环境段摆动，装罐间洗烘间体温升高效一系例的难题；Mixer automatic oven can match differential pressure balance control system to reduce the room and high temperature oven pressure difference caused by the imbalance of period of migration, filling between wash between baking temperature and so on a series of problems;◆烤箱也包括DOP在线检测工具音频接口(也包括风压气压、流速、浮尘粒子束在线检测工具口)；Mixer oven with DOP test interface (including wind pressure, wind speed, dust particle detection);◆烘干箱保压段可带在线视频灭菌方法功能表(FDA特选)；Mixer oven cooling segment with the function of sterilization (FDA selected);◆烘烤箱网带可带超音波牵连CIP线洗掉体统；Type mixer oven mesh belt with ultrasound scanning CIP online cleaning system;◆真空烘箱内腔室可通过全周边所有地方、多弯度超高压水消毒；In pieces inside the oven chamber can be all-round, multi-angle high-pressure water flushing;◆分开装袋机选择香港国际更品质可靠的设计的概念，更具高速的度，有时分瓶准确度，换新尺寸件不便；Mixer racking machine adopts the most advanced design concept, high speed, and bottles of accurate, replacement of a convenient;◆分开装袋机采取交流会交流伺服主轴电机主轴电机能够分开装袋罗杆三维旋转，装量精度；Mixer racking machine adopts ac servo motor drive the repackaging screw rotation, the load accurately;◆散装机用于装量的调低可以直接在接触屏上进行；Mixer packer adopts the load adjustment directly on a touch screen;◆灌装机待选配百级反复式层流罩；Mixer packer optional circulating laminar flow hood best level;◆全自动灌装机机无瓶终止全自动灌装机，无瓶要加塞系统。Racking machine without stop packing bottle, no bottle no stoppered function.◆整线选择PLC总管控、变频式器、触感屏管控能力，作业动态动态平衡可以信赖。触感屏可彰显各单人的作业模式，各管控点的进水管、标准气压、风速、温等彰显，各旋钮模式和故章彰显，故章自我管理诊断仪和故章探讨及确诊的方式。使整出产过程中 实现电脑智能化以及自动化管控，联线具备着电气自动化动态平衡装制，衡量出产均衡教育可以信赖。The whole line adopts PLC control, inverter, touch screen control technology, stable and reliable running. Touch screen can display the running state of each units, each control point of the water pressure, air pressure, air pressure, temperature, etc, according to the switch state and fault display, fault self-diagnosis and fault analysis and elimination method. Make the whole production process automation control, on-line has the automatic balancing device, ensure production equilibrium is reliable.要根据客的想要，还可供选用：According to the needs of customers, but also available for selection:◆欧姆龙、斯耐德、三菱数控系统性、台达等该品牌的控制技术性；Pieces of Siemens, schneider, mitsubishi, Taiwan brands such as control system;◆水、气负担、油温及超音波波密度、尘埃什么意思激光束、流速在线平台检查、报警功能、记录卡、直接打印机系统；Pieces of water, gas pressure, water temperature and the intensity of ultrasonic, dust particles, wind speed on-line detection, alarm, record and print system;◆ORABS、CRABS、没有细菌隔开器设计。ORABS, CRABS, aseptic isolator system.

系统参数设置：/technical parameters

参数 model

的生产能利用率力production capacity

洗瓶优秀率Washing bottle percent of pass

洗瓶损坏率Washing bottle breakage

无菌温sterilizing temperature

分开装袋随机误差The repackaging of error

加塞合格证书率Gasser percent of pass

水汽层流洁净室度Laminar air cleanliness

真空室抽速Vacuum pumping speed

电阻量 capacitance

电power supply

总用电量Total transmission energy

造型尺寸boundary dimension

7-25ML国家标准下载西林瓶 7-25ML GBvial

300瓶pcs/分min ～600瓶pcs/分min

≥99%

≤0.1%

300℃-350℃

≤±3%(0.1-10h)

≥99%

100级100c

25m3/H(外配)100cbm/H ～50m3/H(外配)100cbm/H

96kw～235.5kw

380v,50HZ

约 8200KG

约 2000×1750×2370mm